High-performance material solutions for the rail market

The rail sector imposes stringent requirements in terms of safety, sustainability, fire and smoke compliance, and long-term reliability. Against this backdrop, manufacturers and equipment suppliers require material solutions capable of meeting strict technical requirements, particularly in relation to electrical insulation, thermal management, assembly, sealing and vibration reduction.

ADDEV Materials supports the rail industry with a comprehensive approach: material selection, bespoke conversion, technical support and industrialisation. Our solutions cover the main areas of rolling stock and its ecosystem, including the car body, cab interior, electrical systems, signalling and infrastructure. The solutions we offer meet market requirements, in particular the EN 45545 standards applicable to rolling stock and its environment.

Rail

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Addressing the main technical challenges in the railway industry

Railway manufacturers must strike a balance between safety, performance and cost control. Furthermore, they must incorporate materials that are durable, whilst complying with the sector’s regulatory and operational requirements.

Fire safety and compliance

Materials must meet market requirements, particularly in terms of fire performance, smoke emission and passenger safety. Compliance with EN 45545 is therefore a key criterion in many railway applications.

Electrical isolation and system protection

On-board equipment, traction motors, converters and transformers require reliable insulation solutions to ensure safe electrical performance. 

Thermal management and sustainability

Furthermore, the increasing presence of onboard electronics, HVAC systems, and power functions necessitates improved thermal management. Materials must therefore help protect components, limit hot spots, and guarantee the lifespan of equipment.

Reduction of vibrations, noise and wear

Finally, passenger comfort, mechanical integrity and maintenance depend heavily on the ability of materials to absorb vibration, friction and noise.

Carbody and external structure

We can help you with all your needs relating to :

  • surface protection,
  • environmental resistance,
  • to assembly 
  • the mechanical strength of the structure.

The needs here concern :

  • assembling the interior components,
  • watertightness,
  • acoustic comfort,
  • branding, 
  • fixing coverings such as technical floors, linoleum or safety zones. 

The rail industry relies on systems that are under heavy strain:

  • traction motors,
  • converters,
  • transformers,
  • wiring,
  • on-board electronics.

These applications require high-performance materials for :

  • electrical insulation,
  • mechanical protection
  • thermal management.

HVAC systems require both :

  • sealing,
  • isolation,
  • vibration damping
  • thermal performance.

Several families of foams, films and sealing materials are used in these areas.

The rail sector is not limited to the trains themselves. Infrastructure, signalling, general maintenance and marking areas also require reliable and durable technical materials.

Where do our solutions come into play in the rail industry?

ADDEV Materials supports manufacturers across all critical railway sub-assemblies.

Addressing the main technical challenges in the railway industry

Railway manufacturers must strike a balance between safety, performance and cost control. Furthermore, they must incorporate materials that are durable, whilst complying with the sector’s regulatory and operational requirements.

What materials are needed for railway applications?

ADDEV Materials offers a wide range of high-performance materials for the rail industry.

Flexible materials

  • technical films, laminates and papers
  • technical foams
  • certain protection and insulation solutions

These materials are used for electrical insulation, surface protection, assembly, sealing, thermal management and vibration reduction.

Rigid materials

Composites, ducts and tubes provide mechanical protection, fixing, insulation and robustness in the most demanding environments.

Liquid materials

Resins, varnishes, sealants, adhesives and protection solutions complete the range for assembly, impregnation, sealing and electrical protection applications.

Our railway converting capabilities

Our industrial capabilities include

Why choose ADDEV Materials for your railway projects?

Materials expertise + applications

We combine materials expertise, knowledge of usage, and industrial mastery.

Understanding regulatory requirements

The railway market imposes strict standards. ADDEV clearly positions itself on solutions adapted to EN 45545 requirements.

Bespoke approach

We help our clients choose the right material, the right converting process, and the right value-added services.

End-to-end support

Study, prototyping, industrialisation, supply chain optimisation, kitting: ADDEV supports the entire value chain.

International presence

A multi-site presence allows us to support local as well as international projects with a high level of responsiveness.

From technical study to production

To maximise conversion, this section must reassure a prospect about the process.

ADDEV can support your project in several stages

1. Needs analysis

Understanding of the application, environment, regulatory constraints and volumes.

2. Material and process selection

Choosing the right product family and processing method.

3. Prototyping and validation

Production of samples or prototypes to de-risk the solution.

4. Pre-industrialisation and production

Document validation, process optimisation and series launch.

What is the right material for your rail application?

The right choice generally depends on four criteria:

1. Usage environment

  • Temperature
  • Humidity
  • Vibrations
  • Chemical exhibition
  • Fire/smoke constraints

2. Function required

  • Electrical insulation
  • Waterproofing
  • Surface protection
  • Noise reduction
  • Assembly
  • Marking.

3. Expected level of compliance

Certain applications require a stricter approach to regulatory requirements and fire performance.

4. Industrial integration

The material must also be compatible with your process, your pace and your logistical constraints.

FAQ – Rail Market

Railway applications notably use technical films, laminates, insulating papers, foams, composites, sheaths, resins, adhesives, and surface protection solutions. These families are clearly evident in the ADDEV supports dedicated to the market.

The EN 45545 standard governs the fire/smoke requirements for materials used in rail market. It constitutes a key benchmark for industry players in the sector.

The most common solutions include technical films, insulating papers, composites, sheaths and resins, depending on the area concerned: transformers, converters, traction motors or onboard electrical systems.

Technical foams, damping materials and NVH solutions help to reduce vibrations, friction and noise on walls, floors, roofs, doors, engines or HVAC systems.

Yes. ADDEV combines material supply, transformation, and added-value services to deliver solutions adapted to industrial requirements.

Let's develop your rail solutions

The market rail market requires high-performance materials, reliable processes, and a partner capable of supporting complex projects.

ADDEV Materials helps you to:

  • Select the right materials
  • Adapt the converting to your application
  • accelerate your developments
  • secure your technical performance
  • optimising your industrialisation